5000 Series Programming & Installation Manual
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Section 1-Introduction
Basic Cam Switch Operation 1-1
Standard Features 1-1
Optional Features 1-2
Model Summary 1-3
Section 2-Dimensions
& Component Locations
Controllers with External I/O Module Rack
5001, 5101, 5004, 5104, 5034, 5134 2-1
Controllers with I/O Modules on Controller Back
5021, 5121, 5024, 5124 2-2
Controllers with Built-In Transistor I/O Chips
5011, 5111 2-3
Section 3-Wiring
Logic Terminal Strip Wiring 3-1
External I/O Racks (5001, 5101, 5004, 5104)
16 Module I/O Rack-Standard 3-2
16 Module I/O Rack-Analog 3-2
16 Module I/O Rack-M16 Slimline 3-2
24 & 48 I/O Rack 3-3
I/O Modules on Controller (5021, 5121, 5024, 5124) 3-4
Module Wiring, Outputs 3-4
Module Wiring, Inputs 3-5
Input Wiring, 3-Wire Sensors 3-5
Built-In Transistor I/O Chips (5011, 5111)
Description 3-6
Output Wiring, Sourcing 3-7
Output Wiring, Sinking 3-8
Output Wiring to PLC 3-9
PS-5X34 Controller & 32 DC Output Rack 3-10
PS-5X34 Output Rack Layout 3-11
PS-5X34 Wiring to PLC's 3-12
PS-5X34 Output Rack Transistor Array Chips 3-13
Resolver Wiring 3-14
Cable for Stainless Steel Resolver 3-15
Encoder Cable Installation 3-16
Section 4-Programming,
Standard Features
Access Levels 4-1
Keyboard Description 4-2
Output Setpoint Programming 4-3
Master Level Programming
FCN 0 Programming Enable 4-4
dr Direction of Rotation 4-4
SF Scale Factor 4-4
P1 & P2 Keyboard Enable 4-4
dd Display Default 4-5
tr Toggle RPM 4-5
tb Time Base for Output Timing 4-5
Enhanced Position/RPM Display Logic 4-5
ct, cS, cA Communications Parameters 4-6
rU rPM Display Update Frequency 4-6
FCN 6 Output Channel Access 4-7
FCN 7 Motion ANDing 4-8
FCN 8 Subdividing Outputs 4-9
FCN 9 Enable Inputs and Modes 4-9
Setup Level Programming
FCN 1 Motion Setpoints 4-10
FCN 2 Offset 4-10
FCN 3 Program Number 4-10
FCN 4 Speed Compensation, Standard 4-12
Speed Compensation, Negative 4-12
FCN 5 Timed Outputs 4-13
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Section 5-Programming,
Optional Features
Leading Trailing Speed Comp ("-L")
FCN 0 Speed Comp Type 5-1 FCN 4 Leading/Trailing Speed Comp 5-1
Analog Output ("-A")
FCN 1 Analog Offset & High RPM 5-2
Gray Code Output ("-G")
Gray Code Conversion Ladder 5-3
FCN 4 Gray Code Speed Comp 5-3
Extra Program Storage ("-F")
Pulses/Programs Available 5-4
Program Number Displays 5-4
FCN 3 Program Number Changes 5-5
Viewing/Editing Program 5-6
Phase Mark Registration ("-P")
Examples and Adjustment Methods 5-7
Input Information 5-8
CHN 80 Auto-Center Registration 5-9
CHN 81 Adjust Registration Center 5-9
Reversal of Centering Logic 5-10
"OFF" Logic Examples 5-10
Appendix
Grouping & Modes
Introduction A-1
Configuration Examples A-2
Mode 0 A-3
Mode 1 A-4
Mode 2 A-6
Mode 3 A-8
Mode 4 A-10
Error Messages A-12
Communication Port Wiring A-14
Encoder Position vs. Degrees A-15
60 Pulse Disc-Position vs. Degrees A-15
Alternate Functions A-16
Alt Fcn 1 Transducer Position
Alt Fcn 2 Logic Input Status
Alt Fcn 3 Offset Value
Alt Fcn 4 60 Pulse Disc
Alt Fcn 1002 Keyboard Test
Alt Fcn 1003 LED Display Test
Alt Fcn 1004 Watchdog Timer Test
Alt Fcn 1005 Control Model Info
Alt Fcn 1006 Options & Rev. #
Alt Fcn 7000 Restore Defaults
Alt Fcn 7001 Clear Setpoints
Alt Fcn 7999 EEPROM Test
Remote Display Installation A-17
Specifications A-18
Index
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