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PS-4000 Series Programming & Installation Manual

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Table of Contents

Section 1-Product Descriptions

System Components 1-1
Standard Features 1-2
Definitions:
Active Program 1-2
Pulse 1-3
Offset 1-3
System Components:
Complete Systems 1-5
Keyboard/Controller 1-6
Gray Code Encoder 1-6
Output Racks 1-6
Output Modules 1-7
Output Transistors 1-7
Cables 1-7
Gray Code Output Option 1-7

Section 2-Installation

Grounding 2-1
Rear Panel Layout (PS-4000/4001) 2-2
Rear Panel Layout (PS-4011) 2-3
Keyboard/Controller Mounting 2-4
Direction of Increasing Rotation 2-5
Encoder Mounting 2-5
Encoder Cable 2-5
Output Rack 2-7
Output Rack Cable 2-7
Transistor Output Boards (PS-4011) 2-9
Output Cable (PS-4011) 2-10

Section 3-Keyboard Overview

Keyboard Layout 3-1
FCN: Function Key 3-2
PGM: Program Key 3-2
CHN: Channel Key 3-2
ON: On Key 3-2
OFF: Off Key 3-3
PULSE: Pulse Key 3-3
VIEW >: View Increasing Key 3-3
VIEW <: View Decreasing Key 3-3
POS/RPM: Position/RPM Key 3-3
Numeric Entry Keypad 3-4
DEC: Decrement Key 3-4
INC: Increment Key 3-4
CLR: Clear/Clear Error Key 3-4
ENT: Enter Key 3-4

Section 4-Channel Programming

Setpoints and Pulses 4-1
Program/Channel Selection
(Viewing Channel Activity) 4-3
Viewing Channel Setpoints 4-4
Entering a New Pulse 4-4
Clearing a Pulse 4-5
Clearing a Channel 4-5
Entering a 360 Degree Pulse 4-6
Modifying a Pulse with Numeric Entry 4-6
Modifying a Pulse using INC/DEC 4-7
Pulse mode:
Standard Pulse Mode 4-7
Multi-Pulse Mode 4-9

Section 5-Function Programming

FCN #1: Low Motion Setpoint 5-1
FCN #2: High Motion Setpoint 5-2
FCN #3: Absolute Offset 5-2
FCN #4: Relative Offset 5-3
FCN #5: Active Program 5-3
FCN #6: Number of Compensated Channels 5-5
FCN #7: Degrees / 100 RPM 5-5
FCN #8: RPM Ramp Limit 5-6

Section 6-Error Codes

Programming Error Codes (Non-Fatal)
“E0 EErr”: EEPROM Error 6-1
“E1 OLAP”: Pulse Overlap 6-2
“E2 -run”: Not Allowed while Running 6-2
“E3 ordr”: Keystroke Out of Order 6-2
“E4 -Pro”: Program Not Enabled 6-2
“E5 8888”: Number Out of Range 6-2
“E6 -379”: Illegal Setpoint Value 6-2
System Error Codes (Fatal)
“FE0”: Memory Fault 6-4
“FE1”: Program Counter Fault 6-4
“FE2”: Watchdog Timer Fault 6-4
“FE3”: Overspeed Fault 6-4
 

Section 7-Logic Input/Output Terminal Block

Terminal Layout 7-1
Program Select Inputs 7-2
Program Enable Input 7-3
Re-Zero Input 7-3
Motion Detection Output 7-4
Direction of Increasing Rotation 7-4
 

Appendix

Wiring diagrams that appeared in some previously printed
manuals are available upon request from Electro Cam Corp.
PS-4011 Sinking Output Wiring
PS-4011 Sourcing Output Wiring
Connecting PS-4011's to PLC Wiring
Programming PS-4000/4001/4011 Controllers
Specifications
Accessories, Spare Parts and Suppressors

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