Section 1 - Product Introduction

Basic Cam Switch Operation 1-1
Keyboard & System Overview 1-2
PS-5144-24-X16M09 System Overview 1-2
PS-5144-24-M17 System Overview 1-3
Standard PS-5144 Features 1-4
I/O 1-5
Optional Features 1-6

Section 2 - Getting Started

Getting Started Introduction 2-1
Mounting the Control
Wiring Guidelines
Assigning Outputs

Dimensions and Mounting 2-2
General Resolver Installation Information
Foot Mount Resolver
Foot Mount Resolver- Dimensioned Drawing

Flange Mount Resolver
2-3
Flange Mount Resolver-
Dimensioned Drawing
Stainless Steel Resolver
Stainless Steel Resolver-
Dimensioned Drawing

PS-5144-24-X16M09 Component Information
2-4
Back View of Controller

PS-5144-24-M17 Component Information
2-5
Back View of Controller

Terminal Block Details 2-6
 

Section 3 - Wiring

Input Power and Resolver Wiring 3-1
Input Power & Resolver Connectors 3-2
Output Wiring 3-3
Power Output Module Wiring 3-5
Analog Output Module Wiring 3-6
Transistor Output Wiring 3-7
Sinking/Sourcing Defined 3-7
Input Wiring 3-9
Terminal Identification
3-10
Current Sinking Input Wiring 3-11
Current Sourcing Input Wiring 3-12
Program Select Information Wiring 3-13
Communications Ports and Pins 3-14
RS-232 Cable Wiring
3-15
RS-485 Communication Wiring 3-15
DIP Switches 3-16

Section 4 - Programming Introduction

Initial Programming 4-1
Keyboard Layout, Keys and Indicators 4-3
Common Controller Displays 4-4

Programming Access Levels 4-5
Levels of Programming Access
Hardware Program Enable Inputs
Keyboard Enable Codes-Operator and Setup

Output Setpoint Programming Instructions 4-6
Programming Error Messages
Output Setpoint Programming
Select Output Channel
View Setpoints
Create Setpoints
Change Setpoints
Clear Setpoints
 

Section 5 - Operation Function Programming

FCN 0: Program Enable Code 5-1
FCN 1: Motion Detection (level 1 & 2)
Lo - Low RPM Value for Speed Range
Hi - High RPM Value for Speed Range

FCN 1: Analog Output Signal Levels 5-2
Ao - Analog Offset
AH - Analog High RPM Value

FCN 2: Offset (Position) 5-3
FCN 3: Active Program

FCN 4: Speed Compensation (Standard) 5-4

FCN 4: Leading / Trailing Edge Speed Comp 5-5

FCN 4: Negative Speed Compensation 5-6
FCN 5: Timed Outputs

FCN 6: Absolute Offset
5-7
FCN 7: Program Copy
SP - Source Program
dP - Destination Program

FCN 8: Pulse Copy (Automatic Multiple Pulse Generation) 5-8
Pn - Program Number
CH - Channel Number
on - Start Position of Pulse Train
oF - End Position of Pulse Train
ct - Count (number of pulses)
du - On Duration of Each Pulse

FCN 101: Unit Configuration #1 6-1
dr - Direction of Rotation
SF - Scale Factor

SP - Shaft Position 6-2
nA - Number of Analog Outputs
nO - Number of Group Offsets

rt - Resolver Type 6-3
PS - Program Select Format

FCN 102: Unit Configuration #2 6-4
Sc - Speed Comp Type
tb - Time Base
gL - Gray Code Logic Type ("G" Option)

FCN 103: Display Configuration 6-5
dd - Display Default
tr - Toggle RPM
ru - RPM Update (Rate)

FCN 104: Communication Parameters 6-6
ct - Communication Type
cS - Communication Speed
cA - Communication Address
FCN 105: Setup and Operator Enable Codes
SE - Setup Enable Code (Number)
OE - Operator Enable Code (Number)

FCN 106: Operator Channels and Functions 6-7
SP - Setpoints (Output)
Sd - Speed Detection (FCN 1)
oF - Offset (FCN 2 & FCN 6)
AP - Active Program (FCN 3)
Sc - Speed Compensation (FCN 4)
to - Timed Outputs (FCN 5)

FCN 107: Motion ANDing 6-8
FCN 108: Subdividing Outputs into Groups

FCN 109: Output Enable Modes 6-9

FCN 110: Outputs ANDed with Enable Input 6-10
FCN 111: Channel Setpoint Memory (Monitor Only)
 

Section 7 - Troubleshooting and Utility Functions

General Troubleshooting 7-1
Troubleshooting Introduction
Common Troubleshooting Problems

Resolver Troubleshooting 7-2
Mechanical Problems
Electrical Problems

Programming Error Messages 7-3
Introduction to Programming Error Messages
Programming Error Message Descriptions

System Error Messages 7-4
Introduction to System Error Messages
System Error Message Descriptions

I/O Hardware Test Functions 7-5
FCN 200: Manually Turn On Individual Outputs
FCN 201: Monitor Status of Inputs
FCN 202: Monitor Actual Resolver Position

Keyboard Hardware Test Functions 7-6
FCN 203: Test All Keyboard LEDs
FCN 204: Test Individual Keyboard Keys

Alternate Functions 7-7
ALT FCN 7000: Restore Factory Defaults
ALT FCN 7001: Clear All Output Channel Setpoints
ALT FCN 7002: Watchdog Timer Test
ALT FCN 7999: Extensive EEPROM Test

Retrieving Control's Features Information 7-8

Troubleshooting Transistor Outputs 7-9
Sourcing Transistor Outputs
Sinking Transistor Outputs

Section 8-Communications

PLµSNet II Program 8-1

Serial Communications Using Electro Cam Corp. Protocol 8-3

Error Codes 8-12

Checksum Calculations 8-12

Serial Communications Using Modbus ASCII Protocol 8-13

Appendix

Output Grouping A-1

Mode Introduction - Mode 0 Operation A-2
Introduction to Modes
Example Applications that Utilize Modes
Details of Mode 0
How to Program Mode 0 Operation

Mode 1 Operation A-3
Details of Mode 1
How to Program Mode 1 Operation
Mode 1 Example Application

Mode 1 Logic Flow Chart A-4
 

Mode 2 Operation A-5
Details of Mode 2
How to Program Mode 2 Operation
Mode 2 Example Application

Mode 2 Logic Flow Chart A-6

Mode 3 Operation A-7
Details of Mode 3
How to Program Mode 3 Operation
Mode 3 Example Application

Mode 3 Logic Flow Chart A-8

Mode 4 Operation A-9
Details of Mode 4
How to Program Mode 4 Operation
Mode 4 Example Application

Mode 4 Logic Flow Chart A-10

Mode 5 Operation A-11
Details of Mode 5
How to Program Mode 5 Operation
Mode 5 Example Application

Mode 5 Logic Flow Chart A-12

Program Select Information A-13
BCD Format
Binary Format
Gray Code

"G" Option - Gray Code Output A-14
Gray Code Position Output
FCN 4 - Gray Code Speed Compensation

Remote Display Installation, Wiring and Setup A-15
Display Operation
Controller / Display Setup

PS-5144 Parts and Accessories A-16

Controller and Resolver Specifications A-17

I/O Module and Transistor Output Specifications A-18

Programming References and Program Documentation A-19

Program Documentation Form A-20

 Index

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